Connected Digital Work Instructions for Smart Machining
The Challenge
Many SMEs still rely on paper-based or static work instructions, which are difficult to update and often unclear. This leads to operator errors, inconsistent processes, and training challenges. Communication between operators and management is often fragmented, limiting process improvement. There is a growing need for standardized, dynamic, and data-driven operator support.
What This Demonstrator Does
This demonstrator shows an interactive digital work instruction system that guides operators step by step. Instructions are displayed on a touchscreen interface, allowing operators to follow tasks, input feedback, and log data in real time. The system connects to a framework that collects and analyzes process data. It integrates commercial platforms such as Azumuta, VKS, Axelle on the job, or manual.to and supports standardized workflows. The result is a connected environment where operators and systems continuously exchange information.
What You Gain
- Clear and standardized work instructions
- Reduced operator errors and training time
- Improved communication on the shop floor
- Real-time production and process data
- Better traceability and transparency
Who Is This For?
This demonstrator is suited for SMEs looking to improve operator guidance and standardization. It is particularly valuable for companies with manual or semi-manual processes or high operator variability. It also benefits organizations aiming to digitalize their shop floor and enable data-driven decision-making.
Estimated Cost to Implement
Total estimated budget: €1,000–€2,500 for a basic setup
Pilot Program
What does a pilot look like for this demonstrator?
A digital work instruction system is deployed on a workstation with a touchscreen. Operators follow digital instructions during production while interacting with the system. Data is collected and analyzed to evaluate improvements in consistency and efficiency.
Services provided during the pilot:
- On-site installation and setup
- Configuration of instruction templates
- Operator training session
- Final evaluation report
What you need to have / provide:
- Workstation with space for a screen or tablet
- Power supply and network connection (Wi-Fi/Ethernet)
- Defined process to digitize
- A contact person for coordination
- Basic familiarity with digital tools